Raw Material Compounding
New Material Development
- Hardness enhancement
- Low density
- Soft touch
- Engineering plastics
Support the Parts Development
R&D
Research & Development
Integrated
R&D Center
We operate an integrated R&D center covering the entire process from plastic raw materials to plastic products.
Creative Engineering
Creative Applications
- Eco-friendly products
- Electrical parts
- Replacing steel with reinforced plastics
Support the Parts DevelopmentFEM, REM, DM, etc.
Product Development Technology
Product Development
- Design
- Analysis & simulation
- Mold, Tool, Jig & C/F
- Testing & validation
Process Development
Plastic Engineering
Compound Engineering
- PP compounding
- ABS compounding
- EP compounding
Compound Plant Engineering
New Types of Materials
- Lightweight materials
- Sensory (premium-feel) materials
- Eco-friendly materials
Design Engineering
Product Design
- Instrument Panel
- I/P Hang-on
- Cockpit Module
- Bumper Fascia Module
- Floor Console Module
- Spoiler
CAE
- Structural analysis
- Airbag deployment
- IP head impact (FMVSS 201, ECE R21)
- Bumper impact (ECE R42, KSR93, FMVSS Part 581)
- NVH
Validation
Design Validation
- Rig environmental test
- Squeak and rattle
- Airbag deployment
- Design assurance
- Product-specific tests
Production Validation
- Rig environmental test
- Squeak and rattle
- Airbag deployment
- Design assurance
- Product-specific tests
Mold & Product Development
Product & Component Development through DFM
- Lessons learned
- Benchmarking
- Red dot
CAE
- Moldflow
Prototyping
- Kirksite tooling
- Mild steel
- Hardened steel
Production Tooling
- Mild steel
- Hardened steel
Gauge, Jig & Fixture Development
Dimensional Verification
Process & Equipment Development
Process Development
- Injection molding
- Vibration welding
- Ultrasonic welding
- Laser scoring
- Painting
- Fabrication
- Assembly process
Process Optimization
- Productivity
- Cost
- Error-proofing
- Ergonomics
Equipment Development
- Industrial plant layout
- Process-specific equipment
Program Management
Communication
Highly skilled staff and program managers are dedicated to efficient communication.